Description
Detailed Q35 Construction and Dimensions
The Q35 series is part of Whale‑Technology’s openable cable chain line, specified with a 25 mm pitch and Hi (height inner) = 35 mm, allowing approximately 40 pitches per meter. Configurations in this series range inner opening (Bi) sizes from 25 mm up to 140 mm, with outer widths (Ba) corresponding from approximately 45 mm to 160 mm depending on Bi size. Various available bend radii are listed (055, 075, 100, 125, 150) for different chain widths. These chains are openable type (crossbar can be split) to facilitate cable insertion, inspection, or maintenance. These structural attributes ensure suitability in many energy chain installations, especially where openable design reduces labor during installation or servicing.
Functional Capabilities in Energy Chain System Settings
In typical use, Q35 openable chains accommodate unsupported (horizontal) travel lengths up to approximately 1.8 m. Vertical hanging height up to 30 m, vertical standing posture up to 2.0 m, and side‑mounted up to 1.0 m are supported under proper installation. The openable structure allows tension relief, cable installation without disassembling full chain runs, and adaptation to different mounting arrangements. Because of these capabilities, Q35 functions well in energy chain system layouts in automation cells, robotic arms, and equipment where frequent cable access or replacement is needed. Friction and weight metrics vary by Bi/Ba, but weight per meter starts around 0.86 kg/m for smaller inner opening size and increases with chain width.
Material, Accessories, and Ordering Variants
Q35 chains are designed to be openable, with supporting accessories such as vertical separators, horizontal separators, strain‑relief brackets, and mounting brackets (moving/fixed). Mounting bracket codes vary with chain size; for example, for inner opening Bi=100 mm, the moving mounting bracket uses a corresponding suffix code. Attachment options include double‑sided buckles, lock vertical separators, and more. There are also special material options (anti‑static, sliding, non‑camber) depending on environmental or application demands. These options enhance adaptability in energy chain sourcing and system design, enabling energy chain suppliers to specify chains matched to duty conditions, cable/hose bundle sizes, and installation constraints.
Product Advantages
Precision Openness and Easy Cable Access
The openable design of Q35 allows crossbars to be split, enabling insertion of cables after chain installation. This reduces downtime compared to closed or solid‑bar chains. The chain’s consistent pitch and height values ensure predictable bending radii and proper cable support. For energy chain system integrators, this means simplified cable management, easier routing, and lower risk of cable damage during maintenance. In comparison to fixed‑bar designs, Q35 opens up access without harming chain integrity.
Wide Size Range and Reliable Load/Travel Capacity
Q35 covers many inner opening sizes (25–140 mm) and multiple radii (055–150), so chains can be right‑sized for light to moderate cable bundles, hose routing, or power and signal wiring. Unsupported lengths up to approximately 1.8 m provide a degree of span without additional support; vertical hanging up to 30 m gives options for cable paths in tall structures. These technical capacities ensure that when deploying a energy chain in an industrial setting, Q35 delivers consistent performance without sagging or overstress, critical for energy chain suppliers specifying long runs or height differences.
Accessory Support and Custom Material Variants
Beyond basic structure, Q35 includes accessories and options: vertical/horizontal separators to partition cable bundles; strain‑relief components to prevent pull on cable ends; moving/fixed mounting brackets with appropriate screws (M5 recommended) ensuring bracket locking forces are within safe limits (≤3 N·m). Additionally, ordering can include treatments or special materials (anti‑static, sliding surfaces, non‑camber features). For applications in dusty, static‑sensitive, or vibration‑heavy environments, these variants help maintain cable integrity and safety. This makes Q35 an advantageous choice in full energy chain system deployments where environmental or operational stressors are present.
Use Scenarios
Robotic Arm with Frequent Cable Changes
In setups where robotic arms or handling equipment require periodic cable or hose changes, the openable Q35 chain simplifies service. With split crossbars, new or replaced cables can be inserted without dismantling the full chain. The ribbon‑like separators ensure each cable runs clean and separated, preventing cross‑bundle abrasion. Energy chains that allow easy access like Q35 reduce maintenance time and risk of damage. For energy chain system designs in robotic welding, pick‑and‑place, or assembly robots, such ability is highly valuable.
Cable Runs in Vertical Shafts or Elevators
For vertical hanging or standing applications—like in elevator shafts, vertical machinery columns, or tall conveyor frames—Q35 supports heights up to approximately 30 m. With proper support, the chain maintains form and prevents cable droop or chafing. Separators and strain relief help keep cable bundles stable under gravity. In a full energy chain system, this allows routing of power, signal, or fluid lines in tall vertical sections with safety and longevity.
Side‑Mounted Constrained Spaces
Where equipment frames or panels require chain mounting along side walls or constrained side‑run spaces, Q35’s available sizes and openable design allow adaptation. Side‑mounted installation (up to approximately 1.0 m for this series) benefits from mounting bracket designs suited for lateral support. Openable crossbars permit cable routing beforehand or during installation even in tight access. In automation cabinets or machine side‑panels, energy chain suppliers often need chains that adapt to available space—Q35 series fits such requirement.
About Us
Whale‑Technology, based in Shanghai, manufactures a wide range of cable protection products including nylon cable chains, dust‑free cable chains, structural cable holders, and related accessories. Its catalog includes thousands of models of energy chains, drag chains, and openable/closed‑bar chain designs. Daily production capacity exceeds 10,000 meters of chain, and model breadth enables matching of specific inner opening sizes, bend radii, and mounting options. Quality processes support the deployment of full energy chain system assemblies across sectors such as automotive, machine tools, robotics, welding, painting, packaging, and similar industrial automation contexts where cable protection and routing are critical.
FAQ
What are the available sizes and radii for the Q35 series in the energy chain system?
Q35 offers inner openings (Bi) from 25 mm to 140 mm; available radii include 055, 075, 100, 125, 150 mm, depending on width. These allow selection based on cable bundle size and required bend radius.
Can Q35 openable chains be used by energy chain suppliers in vertical hanging applications?
Yes. Q35 supports vertical hanging up to approximately 30 m when properly installed. Vertical standing and side‑mounting are also supported within given limits.
How much access does the openable design of Q35 give for cable maintenance or replacement?
The openable crossbars permit split‑bar access, enabling cable insertion or removal along the chain route without taking down entire chain runs. This is helpful for maintenance.
Are there accessory or material options for Q35 within a full energy chains deployment?
Yes. Options include vertical/horizontal separators, strain relief accessories, mounting brackets (moving/fixed), and special material variants (anti‑static, sliding, non‑camber) that adapt the chain for specific environmental or mechanical demands.
What mounting hardware and installation constraints apply to Q35 when used in energy chain layouts?
Mounting brackets must use recommended screws (M5), with locking forces not exceeding 3 N·m. The chain supports set unsupported span lengths, vertical hanging or standing, or side‑mounted installations per specification. It’s important to match Bi, Ba, height, and bending radius to the installation geometry to avoid overstrain.
Specify Q35 series energy chain system for your next industrial cable protection solution!
